Forged Gear Ring Blanks in 18CrNiMo7-6 Alloy Steel
Jiangyin Fangyuan delivers precision-forged gear ring blanks crafted from premium 18CrNiMo7-6 alloy steel, engineered for critical applications in wind energy, heavy machinery, and industrial transmission systems. Manufactured from high-purity continuous-cast rounds or ingots, our forgings guarantee exceptional metallurgical integrity, fatigue resistance, and load-bearing capacity—ensuring reliability in the most demanding environments.
Key Features
Superior Material Quality:
Forged from 18CrNiMo7-6 alloy steel (equivalent to ISO 683-1/EN 10084), optimized for high core toughness (impact energy ≥60J at -20°C) and surface hardness (HRC 58-62 post-carburizing).
Continuous-cast inputs ensure minimal segregation and uniform grain flow.
Advanced Forging Process:
Closed-die forging enhances grain structure, eliminating voids/inclusions and improving fatigue strength by 30% vs. cast alternatives.
Precision-machined pre-forms reduce post-forging machining costs.
Thermal Management:
Custom heat treatment (carburizing, quenching, tempering) tailors hardness depth (CHD: 1.5–5mm) for optimal pitting resistance.
Technical Specifications
Parameter Specification
Material Standard ISO 683-1 / EN 10084
Diameter Range Up to φ5000mm
Hardness Profile Core: 30-38 HRC; Surface: 58-62 HRC
Quality Assurance 100% UT (ASTM E588), MPI (ASTM E709)
Certifications ISO 9001, DNV GL, ISO 6336
Applications
Wind Turbine Gearboxes: Main gear rings, planetary carriers, and yaw drives.
Mining & Cement Equipment: Kiln girth gears, crusher drives.
Marine Propulsion: Reduction gear systems for vessels.
Why Choose Our Gear Ring Blanks?
Fatigue Performance: Engineered for >10^7 load cycles under high-torque conditions.
Supply Chain Control: Full traceability from raw material to final inspection.
Sustainability: Near-net-shape forging reduces material waste by 40%.
Power Your Machinery with Uncompromised Reliability
Contact us for technical data sheets or custom quotes—engineered to your gear geometry, heat treatment, and NDT requirements.
Product Categories : Transmission Forgings > Forged Transmission Gear Blanks
